Maintenance Improvement Specialist (Opencast TMM & Process Plant)

Maintenance Improvement Specialist (Opencast TMM & Process Plant)

Kathu, Northern Cape, RSA

Closing Date: May 19, 2026

DUTIES AND RESPONSIBILITIES

Maintenance Strategy & Optimization 

  • Analyze maintenance practices and optimize (reactive vs planned vs predictive).
  • Develop and implement maintenance improvement plans aligned with business goals.
  • Optimize preventive and predictive maintenance strategies.
  • Reduce breakdowns and unplanned downtime through systematic improvements.

Reliability & Asset Performance

  • Conduct root cause failure analysis (RCFA / RCA) on major and recurring failures.
  • Identify chronic equipment issues.
  • Improve MTBF and MTTR to improve equipment reliability.
  • Support or implement Reliability-Centered Maintenance (RCM) principles. 

Maintenance Planning & Scheduling Improvement

  • Improve quality of job plans, task lists, and maintenance standards.
  • Standardize maintenance procedures and work instructions.
  • Improve maintenance scheduling compliance and backlog management.
  • Reduce emergency work through better planning discipline.

Cost Control & Efficiency

  • Identify maintenance cost drivers and wastage.
  • Improve spares usage and critical spares holding strategies.
  • Support lifecycle cost optimization of equipment and
    components.

Data Analysis & KPIs

  • Analyze CMMS data to assist with identification of improvement opportunities.
  • Track and report on maintenance KPIs such as availability, MTTR, MTBF and planned vs unplanned work ratio.
  • Maintenance cost per operating hour and/or ton.
  • Use data to drive fact-based improvement initiatives.

Continuous Improvement & Best Practice

  • Drive continuous improvement initiatives.
  • Benchmark maintenance performance against industry best practice.
  • Identify and roll out improvement projects across Engineering sections.

Technical Support & Standards

  • Support maintenance teams with technical problem-solving.
  • Develop and maintain maintenance standards, task lists, and procedures.
  • Ensure OEM recommendations are correctly interpreted and applied.
  • Support modifications and equipment upgrades from a maintenance perspective.

Health, Safety & Compliance

  • Ensure maintenance improvements align with legal and safety requirements (e.g. MHSA).
  • Improve maintenance-related safety risks through design an process improvements.
  • Support audits, risk assessments, and compliance activities.
  • Improve maintenance-related safety risks through design and process improvements.
  • Support audits, risk assessments, and compliance activities.
  • Change Management & Training
  • Coach and mentor artisans, planners, and supervisors.
  • Drive behavioral change towards proactive maintenance.
  • Assist with training needs identification and competency improvements.

Cross-Functional Collaboration

  • Work closely with: Operations, Engineering, Commercial, OEMs and Suppliers.
  • Any other ad hoc duties and/or projects within the applicable area of responsibility and/or as delegated by Supervisor.

QUALIFICATIONS & EXPERIENCE

• Grade 12 and NQF level 6 engineering qualification
• Minimum 5 years relevant experience as Maintenance and Improvement Specialist within an opencast mining and process plant environment
• Must be Computer literate (Intermediate Microsoft Office Package).
• Experience in using computerized maintenance management systems (CMMS)
• Qualified engineering artisan with valid trade certificate or equivalent will be added advantage
• System orientated (i.e. SAP, Ellipse, SAGE or KARABO PM) or similar experience.
• Project management certificate
• Supervisory certificate in engineering
• Valid driver’s license code 08

 

Submit Your CV

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Description

WORK OUTPUT DESCRIPTION

Provides specialist advice, executes analysis and benchmarking of the maintenance function’s end-to-end performance. Identifies and implement improvement initiatives that enable functional excellence and support business priorities for continuous improvement

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